Hot Tapping

Hot Tapping is a specialized method that allows new branch connections to be made on live pipelines, tanks, or vesselswithout interrupting the flow of oil, gas, water, or other process fluids. This technique enables plant modifications, repairs, and expansions while maintaining continuous operation and minimizing downtime.

Capabilities:

  • Size Range: ½ inch to 80 inch

  • Pressure Rating: Up to #600 Class

  • Operating Temperature: Up to 280°C

Types of Hot Tapping:

  • Size-on-Size Tap – For branch connections of equal diameter to the main line

  • Angle Tap – For tapping at customized angles

  • Tank Tap – For tapping on storage tanks or vessels

  • Elbow Tap – For tapping on curved or elbow sections of pipelines

  • 3-Way Tee Tapping – For multi-directional connections and rerouting

Applications:

  • Pipeline modifications and tie-ins

  • Installation of by-pass lines or instrumentation

  • Expansion of existing network without shutdown

  • Repair and maintenance in live systems

Our Service Benefits

Pipeline intervention without shutdown

  • No Shutdown Required
  • In Service welding As per API 1104 Appendix B
  • Hot tapping As per International Standard API 2201